Apico Steel Clutch Plates - Kawasaki KX60 KX65 1983-2023 Suzuki RM65 2003-2005
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This guide is for owners of Kawasaki KX60, KX65, and Suzuki RM65 motorcycles seeking a durable and high-performance clutch upgrade. The Apico Steel Clutch Plate Kit offers enhanced wear resistance over OEM alloy plates, providing better value and a factory team look. A potential caveat is the need for proper installation to ensure optimal performance.
All features
| Model Part Number | CPS240-4 |
|---|---|
| Brand | Apico |
Extended Product Information
FAQs
Are these plates a direct replacement for OEM parts?
Yes, the Apico Steel Clutch Plate Kit is designed to be an exact replacement for OEM parts on the compatible Kawasaki and Suzuki models.
How much longer do these steel plates typically last compared to OEM alloy plates?
While specific lifespan varies with riding conditions, steel plates are significantly harder wearing than most OEM alloy plates, offering extended durability and value.
Do I need to use special oil with these clutch plates?
It is recommended to use high-quality motorcycle-specific clutch oil. Ensure the oil is suitable for wet clutch applications.
What is the break-in procedure for new clutch plates?
New friction plates should be soaked in motorcycle-specific clutch oil for at least 15-30 minutes before installation. After installation, it's advisable to ride gently for the first few hours, avoiding aggressive acceleration and prolonged clutch slipping, to allow the plates to bed in properly.
Can I mix Apico steel plates with my existing OEM plates?
While technically possible, it is highly recommended to replace the entire set of clutch plates with the Apico kit for optimal and consistent performance. Mixing plate types can lead to uneven wear and unpredictable clutch behavior.
What is the manufacturer part number for this kit?
The manufacturer part number for this kit is CPS240-4.
Troubleshooting
Clutch slipping after installation
Verify that all clutch plates (friction and steel) are installed in the correct order and orientation. Ensure the clutch plates were properly soaked in oil before installation. Check clutch cable free play adjustment; it might be too loose.
Clutch lever feels stiff or heavy
Check for kinks or binding in the clutch cable. Ensure the cable is properly lubricated. Confirm that clutch springs are installed correctly and not damaged.
Difficulty shifting gears with clutch engaged
This may indicate the clutch is not fully disengaging. Check clutch cable adjustment for proper free play. Ensure the clutch plates were not over-oiled or installed incorrectly, causing them to drag.
Pros and Cons
Pros
- Significantly harder wearing than OEM alloy plates.
- Designed for exact fit, simplifying installation.
- Provides a durable and reliable clutch performance.
- Offers a more cost-effective solution due to increased lifespan.
- Gives a professional, factory team appearance.
Cons
- Requires proper installation to achieve optimal performance.
- May require clutch plate break-in period for best results.
- Steel plates can sometimes be slightly heavier than alloy alternatives, though often negligible in this application.
Setup, Compatibility & Care
Compatibility: This kit is specifically designed for:
- KAWASAKI KX60 (1983-2003)
- KAWASAKI KX65 (2001-2023)
- SUZUKI RM65 (2003-2005)
Setup:
- Ensure your motorcycle's clutch basket and hub are in good condition, free from deep grooves or damage.
- Clean all clutch components thoroughly before installation.
- Soak new friction plates in appropriate motorcycle-specific clutch oil for at least 15-30 minutes prior to installation. This is crucial for proper lubrication and break-in.
- Install the plates and springs according to your motorcycle's service manual, alternating friction plates and steel plates correctly.
- Adjust the clutch cable tension as per the service manual.
Care:
- Use high-quality motorcycle-specific clutch oil and change it regularly according to your riding conditions and manufacturer recommendations.
- Inspect clutch plates periodically for excessive wear or damage.
- Ensure clutch cable adjustment remains correct to prevent premature wear.