Tetrosyl Ultrasmart 2K Fibrofil Metal & Glass Fibre Car Body Filler - 250g - 4 Pack

The Tetrosyl Ultrasmart 2K Fibrofil is a high-performance, glass-reinforced polyester repair putty...

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Product Information

Full details

The Tetrosyl Ultrasmart 2K Fibrofil is designed for automotive professionals and serious DIY enthusiasts who need a robust solution for repairing holes and structural damage in vehicle bodywork. Its primary benefit is providing a high-strength, glass-reinforced finish that resists vibrations, though users must be careful to work quickly due to its fast-acting 5-to-10-minute setting time.

All features

Model Part NumberTETUSF025PK4
BrandTetrosyl

Extended Product Information

FAQs

Can I use this filler on plastic bumpers?

No, this product is specifically formulated for metal surfaces. Use a dedicated plastic bumper repair filler for flexible components.

What is the recommended sanding process?

Start with P80 grit for initial shaping once cured, then follow up with a finer grit like P180 or P240 to smooth the transition area.

Can I apply paint directly over the filler?

No, you must apply a high-build primer over the sanded filler to seal it before applying base coats or lacquers.

How long does it take to fully set?

At 20 degrees Celsius, it sets in 5-10 minutes and is ready to be sanded after 20 minutes.

Is it suitable for use in a spray booth oven?

Yes, this product is designed to be compatible with low-bake oven systems operating at 80 to 90 degrees Celsius.

Troubleshooting

Filler remains tacky and does not harden

The mixing ratio of hardener was likely too low. Always ensure a 98:2 ratio.

Pinholes appearing in the cured surface

This is caused by trapped air. Apply the filler with firmer pressure and avoid over-mixing during the preparation phase.

Filler is pulling away from the metal

The substrate was likely contaminated. Ensure the metal is completely clean, dry, and sanded to a rough texture for better mechanical bond.

Pros and Cons

Pros

  • Excellent structural strength for large holes
  • Highly resistant to cracking from vibration
  • Compatible with most automotive paint systems
  • Fast cure time increases shop productivity

Cons

  • Short working time requires precise mixing
  • Requires careful preparation of the substrate to avoid rust
  • Must follow exact 98:2 mixing ratio for proper curing

Setup, Compatibility & Care

Before applying the filler, ensure the vehicle panel is completely dry and free from contaminants like oil or wax. If rust is present, treat the metal with a rust converter first. The filler is compatible with most automotive paint systems, but it should always be topped with a suitable primer to seal the porous surface of the glass fibers. Store the containers in a cool, dry place away from direct sunlight to maintain the integrity of the polyester resin. Always ensure the hardener cap is tightly sealed after every use to prevent moisture contamination.