Apico Clutch Kit - CK CR80/85 87
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Product Information
Full details
The Apico Clutch Kit - CK CR80/85 87 is designed for motocross, enduro, and trials motorcycle riders seeking enhanced clutch performance and durability. It offers an OEM quality feel with improved power transfer to the wheels, achieved through a complete kit of precisely matched friction plates, steel plates, and springs. A potential caveat for users is the necessity of proper installation to achieve optimal performance and longevity.
All features
| Model Part Number | CK CR80/85 87 |
|---|---|
| Brand | Apico |
Extended Product Information
FAQs
Do I need to replace my engine oil when installing this clutch kit?
Yes, it is standard practice to drain and replace the engine oil when performing a clutch replacement to ensure proper lubrication and prevent contamination.
How long should the friction plates be soaked before installation?
Consult your motorcycle's service manual for the specific recommended soaking time for friction plates. Typically, they should be soaked in the same type of oil used in your engine until saturated, usually for several hours or overnight.
What is the expected lifespan of this clutch kit?
The lifespan varies depending on riding style, conditions, and maintenance. However, Apico Factory Racing clutch kits are designed for durability and OEM quality, offering a long service life when properly installed and maintained.
Can I mix Apico friction plates with my old steel plates?
While not recommended for optimal performance and longevity, it may be possible in some cases. For best results and guaranteed performance, using the complete Apico kit with both new friction and steel plates is advised.
What tools are typically required for installation?
Standard motorcycle maintenance tools are generally required, including socket sets, wrenches, screwdrivers, a torque wrench, and potentially a clutch holding tool. Refer to your service manual for a precise list.
Is this clutch kit suitable for casual trail riding as well as racing?
Yes, the kit is designed for performance motocross, enduro, and trials, making it suitable for demanding trail riding due to its enhanced durability and control.
Troubleshooting
Clutch slipping
Check oil level and type. Ensure friction plates were properly soaked before installation. Verify correct spring tension and installation. Inspect for worn or damaged clutch basket/plates.
Clutch dragging (not disengaging fully)
Verify proper installation order of friction and steel plates. Ensure clutch lever free play is correctly adjusted. Check for any binding in the clutch cable or mechanism.
Spongy or inconsistent clutch feel
Bleed the clutch system if applicable (hydraulic) or check for air in the cable (mechanical). Ensure all components were installed correctly and evenly tightened.
Excessive engine noise from clutch area
Re-inspect all fasteners and ensuring they are correctly torqued. Check for any loose components or damage to the clutch basket or cover.
Pros and Cons
Pros
- Offers OEM-level quality and reliability.
- Improves the feel and control of the clutch.
- Designed for robust performance in demanding off-road conditions.
- Complete kit simplifies the replacement process.
- Enhances power transfer to the wheels.
Cons
- Requires careful installation to ensure proper function.
- May require specific tools for installation (not included).
- Compatibility is limited to specific Honda models.
- Performance gains may vary based on rider skill and bike setup.
Setup, Compatibility & Care
Compatibility: This clutch kit is specifically designed for Honda CR80 models from 1987 to 2002 and Honda CR85 models from 2003 to 2007. Ensure your motorcycle's make, model, and year align with these specifications before purchase.
Setup: Proper installation is critical for optimal performance. It is recommended to consult your motorcycle's service manual for detailed instructions on clutch replacement. Key steps typically include:
- Draining the engine oil.
- Removing the clutch cover.
- Carefully removing old friction plates, steel plates, and springs.
- Inspecting the clutch basket and hub for any damage.
- Installing new friction plates and steel plates in the correct order, often requiring soaking friction plates in the appropriate oil before installation.
- Installing new springs and tightening them evenly.
- Re-installing the clutch cover and refilling with fresh engine oil.
Care: To ensure longevity and consistent performance:
- Use only the specified type and amount of engine oil recommended for your motorcycle.
- Avoid prolonged clutch slippage, especially during aggressive riding.
- Regularly inspect the clutch lever free play and adjust as needed.
- Perform routine maintenance as outlined in your service manual.