AB Tools Brake Shoe & Cable Kit - Ifor Williams Trailer HB505 HB510 2700kg

This listing is for a full brake refurbishment kit for Ifor Williams horsebox trailers. Suitable f...

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Product Information

Full details

This comprehensive brake refurbishment kit from AB Tools is designed for Ifor Williams HB505 & HB510 horsebox trailers with a 2700kg MAM (Maximum Authorised Mass). It provides a complete solution to replace brake cables and all brake parts on all four wheels, ensuring your trailer's essential safety system remains in perfect working order. A key benefit is the inclusion of ECE R90 approved brake shoes. However, it is crucial to verify that all parts are identical to your original ones before fitting, as trailer variations can occur.

All features

Model Part NumberBC13_18_BS028_036_038
BrandAB Tools

Extended Product Information

FAQs

What does MAM mean for this kit?

MAM stands for Maximum Authorised Mass. This kit is designed for trailers with a maximum load capacity of 2700kg.

Are the brake shoes universal?

The brake shoes are specific to the Ifor Williams HB505 & HB510 models and are sized 200 x 50mm. They are ECE R90 Approved.

Can I use the brake adjusters on older trailers?

No, the brake adjusters included in this kit are specifically designed to fit trailers manufactured *post-2003*.

What if the parts don't look exactly like my old ones?

It is essential to check that all parts are identical to the original ones before fitting. Trailers can have variations, so verify compatibility visually. If significant differences are found, contact the supplier before installation.

How long should the 'Long Life' brake cables last?

The term 'Long Life' indicates a design for enhanced durability compared to standard cables. Actual lifespan depends on usage, environmental conditions, and maintenance.

Do I need any special tools to fit this kit?

Standard automotive tools for brake work, including wheel removal tools, brake shoe tools, and potentially brake spring pliers, are typically required. Professional fitting is recommended if you are not experienced with trailer brake systems.

What is the benefit of auto reverse sliding shoe carriers?

These carriers help prevent the brake shoes from locking up or dragging when reversing, allowing for smoother operation in both forward and reverse gears.

Troubleshooting

Brake adjusters do not fit

Confirm your trailer was manufactured post-2003. If it is an older model, you may need to source different adjusters or consult a specialist.

Brake shoes do not sit correctly

Double-check that you have the correct parts for your specific trailer model and that all old mounting hardware has been removed. Ensure the brake drum is clean and free of obstructions. Verify the brake shoe carrier is correctly oriented.

Brake cables are too long or too short

Carefully re-measure the required cable lengths against the installed cables. Ensure the cables are routed correctly without kinks or excessive tension. The provided lengths are specific; verify your original parts matched these specifications before ordering.

Reduced braking effectiveness after installation

Ensure the brakes have been properly adjusted according to the trailer manufacturer's specifications. Allow a bedding-in period for the new brake shoes (50-100 miles) and re-adjust if necessary. Check for any leaks or binding in the cable system.

Pros and Cons

Pros

  • Comprehensive kit includes all necessary parts for a full brake system overhaul.
  • ECE R90 approved brake shoes ensure compliance with safety standards.
  • Designed for specific Ifor Williams HB505 and HB510 models, simplifying selection.
  • Durable components like 'Long Life' brake cables offer extended service.
  • Addresses replacement of both shoes and cables for a complete refurbishment.

Cons

  • Brake adjusters only fit post-2003 trailers.
  • Requires user verification of part identity against original parts due to potential trailer variations.
  • Not suitable for trailers with a MAM different from 2700kg.
  • Installation requires mechanical knowledge; professional fitting is recommended if unsure.
  • Specific to Ifor Williams models, limiting cross-compatibility.

Setup, Compatibility & Care

Compatibility:

  • Trailer Model: Ifor Williams HB505 and HB510 horseboxes.
  • MAM: Up to 2700kg.
  • Brake Adjusters: Fit trailers manufactured *post-2003* only.
  • Crucial Check: It is essential to visually compare all included parts against your trailer's original components *before* commencing installation. Variations can occur even within specified models.

Setup (General Guidance - Professional Fitting Recommended):

  1. Safely jack up the trailer and secure it.
  2. Remove the wheel.
  3. Access the brake drum and remove the old brake shoes, springs, and expander.
  4. Clean the brake drum interior.
  5. Install the new brake shoes with their carriers and springs.
  6. Fit the new brake shoe expander.
  7. Replace the brake adjuster mechanism if applicable (ensure correct fitment for post-2003).
  8. Route and connect the new brake cables (front and rear axle).
  9. Reinstall the wheel and lower the trailer.
  10. Repeat for all wheels.
  11. Adjust the brakes according to the trailer manufacturer's specifications.

Care:

  • Regularly inspect brake components for wear, damage, or corrosion.
  • Keep brake areas clean from excessive dirt and debris.
  • Ensure brake cables move freely; lubricate pivot points if necessary and accessible.
  • After initial fitting and after a short bedding-in period (approx. 50-100 miles), re-check and re-adjust brake settings.