Phoenix Contact Wire End Sleeve - AI 1 -10 RD
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Product Information
Full details
This guide is for electricians and technicians working with electrical wiring, particularly in applications requiring secure and reliable connections for 1mm² conductors. The Phoenix Contact AI 1 -10 RD wire end sleeve offers a key benefit of increased insulation reliability and prevention of wire splicing in close connections. A potential caveat is that it is designed for specific conductor sizes and requires appropriate crimping tools for effective use.
All features
| Model Part Number | 3200182 |
|---|---|
| Brand | Phoenix Contact |
Extended Product Information
FAQs
What is the primary benefit of using the AI 1 -10 RD wire end sleeve?
The primary benefit is increased insulation reliability and the prevention of wire splicing or fraying, leading to safer and more durable electrical connections.
What conductor size is this ferrule designed for?
It is primarily designed for 1mm² conductors, though the AI 0,25.. series may handle 0.14 mm² conductors.
What material is the ferrule made from?
The ferrule is made from soft, tin-plated electrolytic copper.
What is the sleeve material and its properties?
The sleeve is made of polypropylene (PP), which is insulating, red in color, and halogen-free.
Do I need a special tool to install this ferrule?
Yes, a specialized ferrule crimping tool is required for proper installation to ensure a secure connection.
What are the dimensions of the ferrule?
The sleeve length is 10mm, the pin length is 10mm, and the overall length is 16mm. The nominal cross-sectional area is 1mm².
Is this product suitable for harsh environments?
The copper is tin-plated for corrosion resistance, and the polypropylene sleeve offers good insulation. However, it should be stored in a dry environment and protected from extreme conditions for optimal longevity.
Troubleshooting
Ferrule does not crimp securely.
Ensure you are using the correct ferrule size (1mm²) and a compatible, properly adjusted crimping tool. Verify the conductor is fully inserted into the ferrule before crimping.
Wire strands are splaying out after crimping.
This can indicate insufficient crimping pressure or the wrong die size on the tool. Re-crimp with proper pressure and tool settings. Ensure no stray strands exist before insertion.
Difficulty inserting wire into the ferrule.
Check if the wire conductor is 1mm². If it's slightly larger, ensure the stripping is clean and no strands are bent outwards. If the conductor is significantly larger, a different ferrule size is required.
Pros and Cons
Pros
- Enhances connection safety and prevents wire damage.
- Made from durable, high-conductivity copper.
- Provides excellent electrical insulation with a halogen-free sleeve.
- Designed for precise fit and reliable termination of 1mm² wires.
- Color-coded for easy identification and management.
Cons
- Requires a specific crimping tool for proper installation.
- Primarily designed for 1mm² conductors; compatibility with other sizes may be limited.
- Individual sleeve weight is 0.12g, which may be a consideration for very large-scale projects.
Setup, Compatibility & Care
Setup:
- Strip approximately 10-12mm of insulation from the end of the 1mm² conductor.
- Insert the stripped conductor end into the AI 1 -10 RD wire end sleeve, ensuring it is fully seated within the ferrule.
- Using a compatible ferrule crimping tool, crimp the ferrule onto the conductor. Ensure the correct die is selected for 1mm² conductors to achieve a secure and reliable connection.
Compatibility:
- Conductor Size: Primarily designed for 1mm² conductors.
- Tools: Requires a specialized ferrule crimping tool. Using incorrect tools may lead to poor connections.
Care:
- Store in a dry environment to prevent corrosion of the copper.
- Keep away from excessive moisture and extreme temperatures.
- Handle with care to avoid damaging the insulation sleeve.