Apico Clutch Kit With Springs - Kawasaki KX60

The Apico Complete Clutch Kit With Springs is part of the latest performance motocross, enduro and...

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Full details

The Apico Clutch Kit With Springs is designed for motocross, enduro, and trials riders seeking an OEM-quality replacement that enhances clutch performance and durability. This kit offers a fantastic feel for transferring power to the wheels, thanks to its precisely manufactured components that work seamlessly together. A minor caveat is that this kit may require specific installation knowledge, typical of performance upgrades.

All features

Model Part NumberCK KX60 83
BrandApico

Extended Product Information

FAQs

What is included in the Apico Complete Clutch Kit With Springs?

The kit typically includes all necessary friction plates, steel plates, and clutch springs required for a full clutch replacement.

Is this clutch kit suitable for all Kawasaki KX60 models?

This kit is designed as an exact replacement for the Kawasaki KX60. It's essential to confirm compatibility with your specific model year.

Do I need special tools to install this clutch kit?

While standard motorcycle tools are needed, specialized tools like a torque wrench and potentially a clutch holding tool may be required for proper installation. Refer to your motorcycle's service manual.

How often should I replace my clutch plates?

Clutch plate lifespan varies greatly depending on riding style and conditions. Regular inspection and maintenance, along with proper oil changes, will help maximize their life.

Will this kit increase my motorcycle's horsepower?

This kit is designed to provide OEM quality function and durability with improved power transfer. It is not intended as a significant horsepower-boosting modification, but rather an enhancement of the existing power delivery.

Can I use a different type of oil with this clutch kit?

It is highly recommended to use the specific type and viscosity of engine oil recommended in your Kawasaki KX60's owner's manual. Using incorrect oil can lead to clutch slippage and premature wear.

Troubleshooting

Clutch slipping

Check clutch cable adjustment, oil level, and condition. Ensure the correct type of oil is used. If slipping persists, the clutch plates may be worn or contaminated and require replacement.

Clutch not engaging fully

Verify that the clutch springs are installed correctly and tightened to the proper torque. Check for any binding in the clutch cable or actuator mechanism.

Difficult gear shifting

Ensure the clutch lever has the correct free play. Check for any issues with the gearbox or linkage. In some cases, a partially engaged clutch can cause shifting problems.

Abnormal clutch noise

Inspect the clutch basket and hub for any damage or excessive wear. Ensure all components are properly seated and torqued. Listen for specific sounds like rattling, which might indicate loose parts.

Pros and Cons

Pros

  • Provides OEM-quality clutch function and durability.
  • Designed for efficient power transfer to the wheels.
  • Includes all necessary components (plates and springs) for a complete replacement.
  • Constructed with durable materials for longevity.
  • Offers a 'factory team look'.

Cons

  • May require specialized tools or knowledge for installation.
  • Primarily focused on performance replacement, not necessarily a major power upgrade.
  • Specific compatibility limited to Kawasaki KX60 models.
  • Price point may be higher than basic replacement kits.

Setup, Compatibility & Care

Compatibility: This clutch kit is specifically designed as an exact replacement for the Kawasaki KX60, with the manufacturer part number CK KX60 83. Ensure your motorcycle model and year match these specifications before purchase.

Setup:

  1. Preparation: Drain engine oil and remove the clutch cover.
  2. Removal: Carefully remove old friction plates, steel plates, and springs.
  3. Inspection: Clean all components and inspect the clutch basket and hub for any damage or wear.
  4. Installation: Install new friction plates and steel plates, alternating them as per the service manual. Ensure proper orientation.
  5. Springs: Install the new springs with their corresponding bolts, tightening them in a crossing pattern to ensure even pressure.
  6. Reassembly: Replace the clutch cover, ensuring the gasket is in good condition. Refill with the correct type and amount of engine oil.
  7. Adjustment: Adjust the clutch cable for optimal lever free play.

Care:

  • Regularly check and maintain the engine oil level and condition. Contaminated or low oil can lead to premature clutch wear.
  • Ensure the clutch cable is properly adjusted and lubricated.
  • Avoid prolonged clutch slipping, especially during demanding riding conditions.
  • Periodically inspect the clutch cover gasket for leaks.