Apico Clutch Kit - Kawasaki KX80 KX85 KX100
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Product Information
Full details
This Apico Complete Clutch Kit is designed for Kawasaki KX80, KX85, and KX100 motorcycle owners seeking OEM-quality clutch performance and durability. It offers a significant upgrade in feel and power transfer to the wheels. A potential caveat is ensuring the specific model year compatibility before purchase, though this kit covers a broad range from 1998 to 2023. Key features include high-quality friction plates, steel plates, and springs engineered to work seamlessly together for a reliable clutch function.
All features
| Model Part Number | CK KX80 98 |
|---|---|
| Brand | Apico |
Extended Product Information
FAQs
What is included in the Apico Complete Clutch Kit?
The kit typically includes all the necessary friction plates, steel plates, and clutch springs required for a full clutch replacement.
Do I need to soak the new plates in oil?
Yes, it is highly recommended to soak the new friction plates in the appropriate engine oil for at least 15-30 minutes before installation to ensure proper lubrication and prevent premature wear.
Will this kit fit my 2000 Kawasaki KX80?
This kit is compatible with Kawasaki KX80 models from 1998 to 2001, so it should fit your 2000 KX80.
Can I use this kit for off-road racing?
Yes, this kit is designed for performance motocross, enduro, and trials motorcycles, offering the durability and performance needed for competitive off-road use.
How often should I replace my clutch plates?
Clutch plate replacement intervals vary greatly depending on riding style, terrain, and maintenance. Listen for signs of slipping or inspect during regular maintenance. A general guideline for aggressive use might be every 30-50 hours of riding, but check your service manual for specific recommendations.
Is this a direct replacement for OEM parts?
Apico clutch kits are designed to be an exact replacement for OEM parts, offering comparable function and durability.
Troubleshooting
Clutch slipping after installation
Ensure friction plates were properly soaked in oil before installation. Verify all plates and springs are installed correctly and bolts are torqued to specification. Check for any leaks that might be contaminating the clutch.
Clutch lever feels stiff or heavy
Confirm springs are installed correctly and not binding. Check clutch cable routing for any kinks or obstructions. Ensure the clutch mechanism is clean and lubricated.
Clutch does not fully disengage
Re-check the installation order of friction and steel plates. Verify that no plates are warped or damaged. Ensure clutch cable free play is adjusted correctly according to the service manual.
Pros and Cons
Pros
- Provides OEM-quality clutch feel and durability.
- Enhances power transfer to the wheels for better performance.
- Includes all necessary components for a complete clutch replacement.
- Made from durable materials for long-lasting use.
- Designed for easy installation.
Cons
- Requires mechanical knowledge for installation.
- Specific model year compatibility must be verified.
- May require a clutch holding tool for proper installation (not included).
Setup, Compatibility & Care
Compatibility: This kit is designed for Kawasaki KX80 (1998-2001), KX85 (2002-2023), and KX100 (1998-2023) models. Always verify your motorcycle's exact year and model against the product specifications before installation.
Setup:
- Ensure the motorcycle is properly supported and the clutch cover is removed.
- Carefully remove old clutch plates, springs, and hardware.
- Inspect the clutch basket and hub for wear or damage. Replace if necessary.
- Soak new friction plates in the appropriate engine oil for at least 15-30 minutes before installation.
- Install friction plates and steel plates in the correct alternating order as per your service manual.
- Install new springs and tighten bolts evenly in a star pattern to the manufacturer's specified torque.
- Reinstall the clutch cover with a new gasket and refill the engine with the correct type and amount of oil.
Care: Regularly check your clutch fluid level and condition. Perform periodic clutch inspections during routine maintenance. If you notice signs of slipping or inconsistent engagement, inspect the clutch components for wear.